Aluminum anodizing is an electrochemical process used to produce a thicker and stronger layer of Aluminum Oxide (Al₂O₃). In this process, Aluminum is placed as an anode in an electrolyte, usually using sulfuric acid as its solution. When the current passes through the Aluminum and the electrolyte, a thin film of Aluminum oxide (Al₂O₃) forms on the surface of the Aluminum, which is thicker and harder than the naturally occurring oxide film. The anodized layer of Aluminum has a porous and ordered structure. This porosity makes it easy to apply secondary processes on anodized parts, such as coloring them with dye or sealing their surfaces. The anodized oxide layer acts as a barrier to protect the aluminum better from corrosion and wear compared to aluminum’s natural oxide. This layer acts as a protective barrier that effectively shields the underlying Aluminum from further oxidation and corrosion.
Aluminum anodizing is a widely used finishing process because it is inexpensive, durable, and does not require special skills or equipment. And the purpose of anodizing aluminum is to increase its wear and corrosion resistance. Although Aluminum is easy to react into Aluminum Oxide, it is not entirely impervious to all forms of corrosion. In certain extreme condition, the protective Aluminum oxide can react with the salt water, acids, and alkaline and thus breaking down. Once this protective barrier is compromised, the underlying aluminum can become vulnerable to more aggressive forms of corrosion, such as pitting or galvanic corrosion. To prevent this, manufacturers often anodize the metal, which creates a thicker oxide layer that protects against corrosion and wear. Anodized aluminum is also often used for its aesthetic properties, as the anodizing process can produce a variety of colors.
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